Metal Insert Nylon Gears-white

Metal Insert Nylon Gears: Engineered for Superior Bonding, Quiet Operation & Longevity

Challenges such as layer separation, noise, and frequent replacements are common with traditional composite gears. Our Metal Insert Nylon Gears, manufactured via a monolithic casting process with MC Nylon, provide a structural solution to these issues.

The Advantage of Monolithic Casting with Metal Inserts

Elimination of Delamination: The metal core is not just covered but molecularly bonded with MC Nylon during the single casting cycle. This "insert molding" process ensures the metal and nylon function as a single, inseparable unit.

Optimized Performance: The metal insert provides the necessary structural integrity, while the MC Nylon covering delivers excellent wear resistance, dampening, and self-lubrication.

Inherently Quiet and Low-Maintenance: The nylon layer effectively reduces noise and vibration. The self-lubricating properties minimize or eliminate the need for external lubrication, lowering maintenance costs.

Direct Benefits for Your Application

Increased Reliability: Prevents catastrophic gear failure and unplanned downtime caused by layer separation.

Extended Service Life: Outperforms traditional composite gears, with a service life increase of over 60%.

Reduced Total Cost of Ownership: Achieve long-term savings of up to 40% through reduced maintenance and replacement cycles.

Key Performance Data

Estimated Total Cost Savings: Up to 40%

Service Life Extension: >60%

Noise Reduction: Up to 70% (compared to all-metal gears)